Process Electric Heaters
Process Heat & Control Systems | CEM/Bar Tubular Heaters | Pipe Plug Immersion Heaters | Flanged Immersion Heaters | Circulation Heaters | Over-The-Side Immersion Heaters | Boiler & Water Heaters | Pipe Insert Heaters | Quartz Immersion Heaters | Bottom Mount Immersion Heaters | Dishwasher Heaters | Sink Sanitizer Immersion Heaters | Drum Heaters | Process Air Heaters | Enclosure Heaters | Finned Tubular Heaters
CEM/BAR TUBULAR HEATERS

Tubular Heaters The most versatile of all electric heating elements, the tubular heater is capable of being formed into virtually any configuration. The range of ratings, sizes, materials and terminations available makes the tubular heater adaptable to many industrial, commercial and scientific applications. The basic construction consists of a helical coi of nickel-chromium resistance wire precisely centered in a metal sheath. This coil is surrounded by magnesium oxide powder which is vibration loaded to insure even density throughout the length of the heater. This entire assembly is then reduced to the finished diameter, compacting the MgO and "freezing" the coil in the center of the heater.
Tubular Heaters
MIMIMUM UNHEATED SECTION ON EACH END:
1-1/4" 11-1/2" to 50"
1-1/2" 51" to 80"
1-5/8" 81" to 110"
1-3/4" 111" to 140"
2" 141" to 170"
2-1/4" 171" to 192"
2-1/2" 193" and Longer
* 1½" minimum unheated on .430/.137 and .475/.490
TUBULAR HEATER TOLERANCES
DIAMETER ±.005*
WATTAGE +5%
-10%
RESISTANCE +10%
-5%
SHEATH LENGTH ±½%
EFFECTIVE HEATED LENGTH ±1%
PHYSICAL LIMITATIONS AND ELECTRICAL CHARACTERISTICS
 Sheath Diameter ±.005* .250 .312 .375 .430/.437 .475/.490
 Minimum sheath Length 11-½ 11-½ 11-½ 11-½ 11-½
 Maximum Sheath Length 144 240 240 312 312
 Maximum Voltage 250 250 480 480 480
 Maximum Amps 15 30 30 40 40
PIN Diameter .093 .125 .125 .187 .187
Thread Size 8-32/10-32 8-32/10-32 8-32/10-32 10-32 10-32
WELDED THREADED PIN
Sheath
Material
Max. Sheath
Temperature °F
Max. Watts
Per. Sq. In.
Copper 350 55
Steel 750 22
Stainless Steel 1200 30
Incoloy 1500 40
* Other Sheath materials available for specific application considerations. Consult factory.
TYPICAL BEND FORMATIONS
BF1
BF5
BF9
BF2
BF6
BF10
BF3
BF7
BF11
BF4
BF8
BF12